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Fire Pump Inspection, Maintenance, and Replacement

NFPA 13 & NFPA 25 Requires an Annual Inspection

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Annual Fire Pump Tests – NFPA-25 (2002) (Excerpt)

4.3.3 Annual Tests

5.3.3.1* An Annual test of each pump assembly shall be conducted under minimum, rated and peak flows of the fire pump by controlling the quantity of water discharged through approved test devices. This test shall be conducted as described in 5-3.3.1(a), (b), or (c).

Exception*: If available suction supplies do not allow flowing of 150 percent of the rated pump capacity, the fire pump shall be operated at maximum allowable discharge. This reduced capacity shall not constitute a noncompliant test.

Fire Pump Maintenance and Malfunction Records

5-5 Maintenance

The Fire Pump installed in your premise must be maintained in proper working order and records of its maintenance must be kept on-site. Any malfunction of a fire pump must be immediately rectified by a qualified representative.

Contact us for your annual servicing or replacement to ensure compliance with BC Fire Code, BC Building Code & Vancouver Building By Law.

FAQ

Questions? Look here.

What is the purpose of a fire pump?

A fire pump is a vital part of a building’s fire protection system. Its primary job is to increase water pressure when the municipal water supply is insufficient to feed the sprinkler system or standpipes—common in high-rise buildings, warehouses, or areas with low city water pressure. It ensures that if a fire occurs, there is enough pressure to suppress it effectively.

What is a Jockey Pump and how is it different from the main fire pump?

A Jockey Pump (also known as a pressure maintenance pump) is a small pump capable of maintaining pressure in the fire protection piping system.

Function: It runs to compensate for minor leaks or pressure fluctuations, keeping the system pressurized so the massive main fire pump doesn’t have to cycle on and off unnecessarily.

Main Pump vs. Jockey Pump: The jockey pump handles day-to-day pressure; the main fire pump only activates during a fire event or significantly high water demand.

Do I need a fire pump for my building?

Not every building requires one. You typically need a fire pump if:

  • Your building is a high-rise (where city pressure can’t reach the top floors).
  • You have a large storage warehouse (requiring high-pressure delivery).
  • Your water supply is from a static source (like a tank or reservoir) rather than a pressurized city main.

How often must my fire pump be tested?

In British Columbia, fire pumps must be tested according to NFPA 25 standards:

Weekly: A “Churn Test” (no-flow start) is required for most systems, especially diesel pumps, to ensure the engine runs and fluids are circulating. (Some electric pumps may qualify for monthly testing depending on the controller and specific code adoption, but weekly is the standard best practice).

Annually: A comprehensive Full Flow Test is required to verify that the pump can deliver its rated capacity.

What happens during the Annual Fire Pump Test?

Active Fire technicians perform a “Flow Test” where we run the pump at three specific benchmarks to verify it meets the manufacturer’s performance curve:

  1. Churn (0% Flow): The pump runs with no water leaving the system to check maximum pressure.
  2. Rated Flow (100% Flow): The pump runs at its full designed capacity.
  3. Peak Flow (150% Flow): The pump is pushed to 150% of its rated capacity to ensure it can handle extreme demand.

We also check alignment, bearings, and the accuracy of flow meters during this test.

What is the difference between a Churn Test and a Flow Test?

Churn Test (Weekly/Monthly): You run the pump without flowing water out of the building. This verifies the motor/engine starts, the controller works, and the pump turns.

Flow Test (Annual): You actually discharge water (via a test header or flow meter loop) to measure the volume and pressure (GPM/PSI) the pump can deliver.

Why is my fire pump leaking water near the shaft?

A small amount of leakage is actually normal and necessary for most fire pumps. The pump shaft is sealed by packing glands which require water lubrication to prevent overheating.

  • Normal: A drip rate of roughly 1 drop per second.
  • Abnormal: A steady stream or spray of water. This indicates the packing glands need adjustment or replacement. Active Fire specializes in packing gland adjustment and replacement.

What is the maintenance difference between Diesel and Electric fire pumps?

Electric Pumps: Generally require less maintenance but rely on a stable power supply. Maintenance focuses on the controller, electrical connections, and motor bearings.

Diesel Pumps: Require significantly more maintenance, similar to a vehicle. This includes checking fuel levels, oil changes, coolant levels, battery testing, and ensuring the engine exhaust system is venting properly.

My fire pump is vibrating excessively. What does this mean?

Excessive vibration is a warning sign of potential failure. It can be caused by:

  • Misalignment: The motor and pump shaft are not perfectly inline (Active Fire performs laser alignment).
  • Worn Bearings: The internal ball bearings are grinding.
  • Foundation Issues: The bolts holding the pump to the floor may be loose.

If you notice vibration, call us immediately at 604-590-0149 to prevent catastrophic failure.

What specific repairs can Active Fire perform on my fire pump?

Beyond inspections, we offer full mechanical repairs including:

  • Repacking pump glands (stopping excessive leaks).
  • Replacing worn bearings, impellers, and shafts.
  • Laser alignment of couplings.
  • Replacing casing relief valves and air release valves.
  • Full replacement of fire pump controllers and transfer switches.

Do you service all brands of fire pumps?

Yes, our technicians are trained to service and inspect all major manufacturers of diesel and electric fire pumps, including Aurora, Patterson, Peerless, Fairbanks Morse, and Armstrong.

I have an emergency with my fire pump. Who do I call?

Active Fire offers 24/7 emergency service. If your fire pump has failed or is in a trouble state, call 604-590-0149 immediately.

The BC Fire Code requires that any malfunction of a fire pump be rectified immediately.

Does Active Fire service my city?

Active Fire has been serving the Lower Mainland and Fraser Valley for over 25 years. We service Vancouver, Surrey, Burnaby, Delta, Richmond, Coquitlam, Port Coquitlam, New Westminster, Langley, Abbotsford, Chilliwack, Pitt Meadows, Port Moody, Maple Ridge, North Vancouver, West Vancouver, and surrounding areas.

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